Surge S - 2020

Surge S - 2020

Overview 

Why the Surge?

 

ELECTRIC POWERED ORANGE

F: 170MM | R: 165MM | W: 27.5

  • Frame designed and built in Britain
  • 5 year frame warranty with Limited Lifetime Crash Replacement
  • New slimmer downtube with Shimano 8035 battery
  • New Quick release battery
  • New 'On' switch on top tube
  • Boost 148mm rear hub spacing
  • Alpine-trail honed geometry
  • Reduced offset fork
  • Long top tube short stem for high-speed stability
  • Shimano E8000 250W drive unit with 70Nm torque
  • 504Wh Lithium Ion battery for up to 100km assist
  • Same 177mm Q-Factor as a standard XT crankset
  • Choose from 4 custom colours

 

At Orange Bikes it's all about the ride, and we've made substantial improvements to our e-bike chassis which deliver the most engaging trail feel, The 170mm travel Surge will take on the biggest terrain, and is not shy when is comes to sending those gaps. Excelling where the uplift doesn't go. Some of the best trails lie beyond where your lift pass takes you – enter the Surge.

The second generation of the Surge E.P.O. model incorporates the new Shimano 8035 battery technology which has allowed us to revise of the ergonics of power assist controls - it's one those little things that can feel like a big difference.

Big adventures and an e-bike with big ideas, way above the lift station. Fast and sure footed, the stability in the Surge's geometry will give you confidence on any trail. 

The updated Surge is a revelation and we urge you to try one. E-bikes can be a devisive topic, but once you are bitten by the bug they are hard to resist.

Construction

Something that was painstakingly pored over was the suspension characteristic of the new Alpine 6, with everything we gained from that bike we wanted it to translate across into the Surge. Revisions have been made to the shock mounts to accommodate the new metric rear shock (230x65) and the increase in travel from 160 to 165mm, we have also focussed on increasing the amount of progression in the system which has seen a substantial increase, reduced the bike's anti-squat value and decreased the amount of pedal kickback in the system.

The new Surge’s redesigned front triangle accomodates the new Shimano 8035 battery system in under an integrated battery cover within the reprofiled downtube. The profifle of the frame is now much more streamlined and the battery is easily removable for charging.

While the rear swingarm has taken cues from our 327 DH bike in its profile, this has been done to help deal with the large amounts of torque being produced by the motor, the additional overall weight of the bike and the fact that this bike acts like your own personal uplift vehicle where descents are the order of the day.

THE DRIVE UNIT

We've chosen to work with Shimano, using the E8000 pedal assist system. The features it offers work extremely well for us.
Due to the size of the drive unit, no change to bike geometry is necessary. The E-bike you see here is the exact same geometry as our Alpine 6 model.

The power is delivered when the rider starts pedalling. We've found with the Shimano E8000 unit the power is smooth and controllable, even in boost mode. This is crucial on the technical terrain we love to ride. 

Unlike other drive units on the market, the Shimano E8000 crankset has the same Q-factor as the human powered cranks you are used to, this means no awkward changes to your pedalling position. This drive unit also has a zero-drag feature, so as you surge past the assisted power, often into descents, all of your pedal input goes into the drive, rather than dragging the motor's "gearbox". This gives a really responsive feel, when you're hitting those high-velocity descents. You soon forget you're riding an E-bike until the assist kicks in again to help power you up the next climb.  

Shimano E=8000

TECHNICAL SPECS

Here are the technical specifications of the Shimano E8000 drive unit.

PEDAL ASSIST MODES

All three support modes will assist until 16mph.

  • ECO - Riding support while enabling maximum range
  • TRAIL - Gradual support for encouraging sportive riding
  • BOOST - Full support for maximum boost and uncompromised climbing
  • WALK ASSIST - As additional mode, walk assist can be easily enabled with the assist switch

COMPACT CONCEPT

Short chainstays (shorter chainstay length ensuring better manoeuvrability)
Narrow Q-factor of 177mm (compact and lightweight design for better handling with same Q-factor as current Shimano XT)

PERFORMANCE

Maximum power: 500 W
Nominal power: 250 W
Maximum torque: 70 Nm

WEIGHT OF DRIVE UNIT

Under 3 kg

LI-ION BATTERY

Integrated version (504Wh)
Charging: 80% after 2,5 hrs / 5 hrs from 0 to 100%
Battery life: 1,000 cycles

Specs & Options 

SIZES AND COLOURS

Sizes
S   M   L   XL  
Colour
Fizzy Orange

Select a frame size to choose colour

Decals

Frame and Fork

6061-T6 Monocoque UK Formed Custom Aluminium Tubing. Wheel Size: 27.5. Rear wheel travel: 165.

Swingarm
Bolt Type Allen Key Head (Boost 148mm Hub)
Rear Shock
RockShox Super Deluxe Select + 230x65
Headset
Cane Creek 49mm For Tapered Steerer
Fork
RockShox Yari RC 170mm 27.5

Drivetrain

Chain Device
Shimano CDE80
Crankset
Shimano E8050 34t Ring
Rear Mech
SRAM SX Eagle 12spd
Chain
SRAM SX Eagle
Shifters
SRAM SX Eagle - Single Click
Cassette
SRAM SX Eagle 1210 11-50T

Wheel and Tyres

Rim Decals
Standard Rim Decals
Wheelset
Strange Front + Hope Pro 4 Rear, WTB ST Light i30 27.5
Tyres
Maxxis DHR II 2.4 Exo + TR 27.5

Braking

Brakes
Shimano MT520 4-Piston 203/203/183

Finishing Kit

Seatpost
SDG Tellis 150mm
Seat Clamp
Strange Bolted
Stem
Race Face Chester M35 x 40mm
Saddle
WTB Silverado Comp
Handlebars
Race Face Chester Stealth 780mm
Grips
Strange 130 Single Lock-On Black

Power Assist

Control Switch
Shimano E7000
Drive Display
Shimano E8000 Cycle Computer
Battery
Shimano E8035 504wh Integrated battery
Drive Unit
Shimano E8000

Geometry & Tech Info 

2020 Surge Geometry
SURGE GEOMETRY
Monocoque/6061-T6 Custom Butted Aluminium tubing
Frame Size S M L XL
Seat Tube Length 16" 17" 18" 19"
A. Head Angle 64° 64° 64° 64°
B. Seat Angle (Actual) 72° 72° 72° 72°
B. Seat Angle (Effective) 74° 74° 74° 74°
C. Top Tube 596 615 634 655
D. Top Tube (effective) 620 640 660 680
E. BB Height (from ground) 342 342 342 342
BB height (from axles -12 -12 -12 -12
F. Chainstay 441 441 441 441
G. Head Tube 120 120 130 140
H. Wheel base 1226 1246 1268 1290
J. Reach 442 462 480 497
K. Stack 615 615 624 633
T. Rear Travel 165 165 165 165
Standover 716 724 752 775
Unless otherwise indicated all measurements are in mm. Frame angles are measured static, without rider sag. Bottom bracket height measured from ground with 710 mm Ø tyre.
technical Info
fork travel
OPTIMUM MAXIMUM MINIMUM
170 mm 170 mm 160 mm
Shock Length 230 x 65 mm
Rear Hub 148 x 12 mm
Rear Axle Maxle 142 x 12mm (Length 174mm)
Seatpost Ø 30.9 mm
Seatclamp Ø 34.9 mm
Front Derailleur N/A
BB Shell 73 mm ISCG05
Tapered Headset Upper: ZS49/28.6
Lower: EC49/40

 

Battery Info

For optimum battery charging we have designed the battery to be removed and optimally charged at room temperature between 10° and 20°C. 

Stored batteries in a cool, indoor location with stable temperature between approximately 10° to 20°C

Do leave leave the removed battery exposed to direct sunlight or rain or in an environment likely to drop below 10° C. 

IMPORTANT! Avoid freezing temperatures.

Charge battery to around 70% before storing fro a period of time

Every six months, always charge battery back up to around 70% 

Before using battery again, charge it completely

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